What is a Single- Ended Output?

Posted by London Rhodes on Jan 19, 2022 7:26:20 AM

Differential signals are not included in a single- ended output. This type of output will only provide A,B and Z signals. Single- ended outputs are common in older systems and can  be more prone to noise than differential signals.
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Topics: How to Choose An Encoder, Encoder Signals Output

How Do Reflective Encoders Produce a Signal?

Posted by London Rhodes on Sep 29, 2021 2:00:50 PM

Reflective encoders produce signal based on the reflection of light. The motor shaft and encoder rotate in tandem. The code wheel has a pattern of reflective and non-reflective surfaces. As the light shines down on the rotating code wheel, it produces a predictable pattern of light and down. An internal sensor detects this pattern and produces digital pulse. 
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Topics: How to Choose An Encoder, Encoder Signals Output

How Do Magnetic Encoders Produce a Signal?

Posted by London Rhodes on Sep 29, 2021 1:58:27 PM

Magnetic encoders use a permanent magnet and a Hall Effect, or magnet resistive device, to produce a change in voltage or electrical resistance in the presence of ferromagnetic material. This change will occur in the form of a gear tooth (in a rotary encoder) or a metal band with slots (in a linear encoder). Tis type of sensor will work down to zero speed, and is available in both rotary and linear forms. 

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Topics: How to Choose An Encoder, Encoder Signals Output, Magnetic Encoders

How Does an Optical Encoder Produce a Signal?

Posted by London Rhodes on Sep 29, 2021 1:52:06 PM

Optical encoders use a glass disk with a pattern of lines deposited on it, a metal or plastic disk with slots (in a rotary encoder), or a glass or metal strip (in a linear encoder). Light from an LED shines through the disk or strip onto one or more photodetectors, which produce the encoder’s output. An incremental encoder has one or more of these tracks, while an absolute encoder has as many tracks as it has output bits.

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Topics: How to Choose An Encoder, Encoder Signals Output, Optical Encoders

What Are Indications of Good Encoder Output?

Posted by London Rhodes on Sep 29, 2021 1:41:32 PM

The four most common indications that your encoder is producing optimal output include:

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Topics: Installation, Encoder Signals Output, Troubleshooting

How Many Shaft Positions Exist on Absolute Encoders?

Posted by London Rhodes on Jul 29, 2021 10:33:47 AM

You can calculate the number of shaft positions on your encoder with the following equation: 2x where X = the resolution of your absolute encoder in bits.

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Topics: Installation, Absolute Encoders, Encoder Signals Output, Troubleshooting

What is a Sinking or Sourcing Input?

Posted by London Rhodes on Jun 18, 2021 1:35:42 PM

Sinking and Sourcing inputs simply refer to the current flow in a transistor. This means that they require a voltage and a load to operate. A sinking input requires the voltage and load to be present before connecting it to the circuit. This means that it is "sinking" the current to ground for the circuit. A sourcing input must be before the load in the circuit. This means that it is "sourcing" the current to the circuit. Voltage and a load must be present in either case to detect a voltage change at the input. The same is true for sinking or sourcing outputs.

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Topics: How to Choose An Encoder, Encoder Signals Output

How Do I Convert Gray Code to Binary?

Posted by London Rhodes on Jun 18, 2021 12:55:57 PM

The conversion from Gray Code to binary is simple.
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Topics: Installation, Encoder Signals Output

What is Gray Code?

Posted by London Rhodes on Jun 18, 2021 12:37:38 PM

Gray Code is a form of binary. The difference between Gray code and binary is the method of incrementing to the next number. In Gray Code, only one digit may change states for every increment. This means the count sequence would look something like this 0,1, 3, 2, 6, and 7. This is different than standard binary, where the sequence would be 0, 1, 2, 3, 4, and 5.

Gray Code Binary
0000 0 0000 0
0001 1 0001 1
0011 2 0010 2
0010 3 0011 3

Gray Code is used to prevent errors as transitions to the next state occur. An example of how an error could occur would be where both values in the sequence were true. This can occur due to the timing sequence and the capacitance of the cable. The transition from 0011 to 0100 could cause 0111 to be generated, with Gray code this is not possible.

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Topics: Encoder Signals Output

What is the Maximum Length of Cable I Can Use on a Dynapar Encoder?

Posted by London Rhodes on May 24, 2021 2:46:50 PM

Many factors play a role in determining the maximum length of cable that can be used to connect the encoder to the controller. The largest problem with running long lengths of cable is that the cable becomes more susceptible to noise. This is due to the capacitance of the cable, the cable acting as an antenna, and the loss of power through the cable. The maximum distance of cable can be achieved by following some basic wiring principles. Do not run the cable near objects that create a lot of electrical noise. This includes AC motors, Arc welders, AC power lines, and transformers. Use twisted pair cabling when using the signal and its complement, and shielded cabling when running any type of signal. Use the highest voltage available for the output voltage. For example, if the encoder will output 5 to 24 volts, then use 24 volts. Use an Open Collector or Differential Line Driver output with a differential receiver (PM28S00) so that the maximum amount of current can be sink/sourced.

If you are using the encoder as an input to more than 1 controller, use a signal amplifier. This is also a good way to help increase the distance a signal can travel. Typical maximum distances for a Differential Line Driver are around 100 ft.or more when using a differential input, and for an Open Collector the distance is around 35 ft.

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Topics: Installation, Encoder Signals Output, Troubleshooting